Showing posts with label planes of necessity. Show all posts
Showing posts with label planes of necessity. Show all posts

Monday, June 15, 2015

The Evolution of the Panel Raising Plane, à la Caleb James


I have been enamored by the panel raising plane ever since I watched Roy Underhill use one in The Woodwright's Shop episode entitled Raising Panel-Zona. I saw that plane and decided I had to make one. So I did. If you were a reader back in October 2013, you may remember the post in which I talked about that first one I made. Ironically, Bill Anderson came out with an article on making a raised panel plane in Popular Woodworking magazine about 3 days later. Bill is a great resource for restoring vintage planes.


The version I made turned out pretty well, but the profile was based on what you would see on a router bit common today. As it turns out, modern router bits don't really reflect the profiles found on antique furniture. This is no surprise, really, seeing as modern day bits are made for architectural work like kitchen cabinets, shutters, full size doors or the like. The scale is a bit large. I could tell  something wasn't quite right about it for furniture, and so the plane never went to production. I had to get the profile proportions just right first.


About a year later I visited Winterthur and was able to look at a couple of pieces there. I could see that the scale was, in fact, smaller on those planes and it helped me nail down the proportions that look correct for a furniture piece.


About 6 months later I ran into Roy Underhill at a Lie-Nielsen hand tool event where I was demonstrating some of my planes. I showed Roy the updated panel raiser that he inspired me to make and, the next day, he brought the actual ones from the show. It was a real treat! The proportions and skew from the two planes he brought were different, but not completely. Interestingly, my plane's profile and skew proportions were nearly an average of the two. Needless to say, I felt I was on the right track after that.

But, I wanted to take it a step further. Why not make it even more authentic with a blacksmith-forged, laminated iron? I think most would agree that there are few people who know how that iron should be made better than Peter Ross. He did, after all, study the tool chest of Benjamin Seaton 1797 and all the iron work in it. Here is an iron that he made for me. It is just wonderful.

Unfinished Blacksmith Forged Laminated Iron (left) O1 Tool Steel Iron (right)
This plane has been a long time coming. So, I'll be talking more about this panel raising plane in posts to come and will eventually take pre-orders on them, as well. In the meantime, you can see a little clip of the plane in action in this Instagram post. I'll put up the full video soon.

Monday, December 1, 2014

Square Ovolo - Essentials of a Cabinetmakers Tool Kit

When it comes to choosing the right moulding plane profiles for a basic tool kit it can seem confusing, especially for someone new to using them. There are the traditional hollows and rounds that everyone seems to talk about. However, where to start with those can be even more overwhelming for the novice. I don't blame anyone for thinking that maybe they shouldn't even start down this path at all.

However, the good news is that, with a few dedicated profile moulding planes, you can cut most all of the mouldings that are used day in and day out in the shop. These planes are also nice, in that they have an integral fence and depth stop, unlike hollows and rounds, so their use is very straight forward. 

Beading planes are the first place to start. They were, no question, the most commonly made dedicated profile plane. Once your tool chest had a few of those in it, the next would likely be an ovolo, closely followed by an ogee. The shape of the profile might vary somewhat, depending on the time period of the tool, but you could never go wrong with a square ovolo.

With that in mind, I will be offering square ovolos in both the 1/4" and 3/8" sizes soon. If I had to choose only one it would probably be the 1/4" since it is surprising where you will find a use for it.


So where would you likely use an ovolo? One of the most common uses for any ovolo would be on the plinth or base of a piece of case work. The photo below is an example of an ovolo profile on a six board chest. It is approximately 1/4" in size. How do I know? Well, I actually had the chance to study the very Mathieson plane that made this profile. Chris Schwarz offered to lend it to me for part of my research in making planes appropriate to cabinetmaking. Interestingly the plane was stamped 3/8" on the heel but it was so worn down from years of use that it measured about 1/4" square.

Six board chest

Close up of C. Schwarz ovolo plane profile from six board chest

I look forward to offering these planes very soon. I will provide details regarding pre-orders on these planes in a forthcoming post. Thanks for your patience!

P.S. For you planemakers out there, I do plan to share the details of Chris's Mathieson plane so, if you'd like, you can make one for yourself. It might take me a while to get the information compiled in a blog post, so please be patient with me.